CategoryIndustrial Mechanical

Oil Purification Systems and Its Applications

Oil purification systems are technology-based solutions for industries that are affordable and, in some cases, even bring in revenue by lending them to other companies for a price. It is a green technology which is barely getting itself noticed or brought to the focus of major industrial sectors. The problem is that people don’t realize that oil doesn’t die. It is merely contaminated and there are ways to get it purified or even recycled. Contaminated oil that infiltrates the ground can penetrate aquifers which supply drinking water so therein lies heavy damage to environment and health risks.

A million gallons of water can easily be contaminated with the toxic waste that is produced by a single oil change. Even the Environmental Protection Agency has issued guidelines for managing, reusing and recycling used oil which is the need of the hour with global climate worsening. North Americans alone consume about 19 million barrel a day and waste oil is a major part of that figure. The industry accounts for almost half of the oil consumption. Waste oil is always handled as a hazardous material, depending on its chemical composition. Oil purification systems can help change things by recycling.

More than that, manufacturers of waste oil don’t see the savings involved so they won’t understand the need for oil purification. Till 2012, a measly five percent of industrial plants believed in restoring and reusing oil but due to awareness and research, these numbers have gone up considerably since then. Due to the financial gains of oil purification systems, the chain effect in saving costs is huge. For instance, factories and plants don’t have to pay for hauling waste oil, they can just recycle it.

Onsite oil purification impacts downtime. Whenever a plant is shut down for equipment repairs, thousands of dollars are lost per hour and failure’s main reason is contaminated oil. So, purification systems act like a dialysis machine for all industrial equipment. Wheeled and on carts, they are easily rolled over to equipment like turbines and pumps which are hooked up to the system. The process gets the oil cleaned of contaminants and renders its state to its almost-original condition thereby lowering break-rates of downs and repairs. Various industries have now begun to realize that purification systems can save them vast amounts of money in different ways.

For instance, solid waste management operators can use the system for their fleet of trucks and vehicles to extend their life. Cement factories are another example of using oil purification systems for their heavy machinery. Large power plants and grid stations use turbines and transformers which varnish that is caused by moisture contamination. Processing plants and production facilities all use oil systems for their operations on a large scale. Others like compressor plants in oil and gas sectors cannot tolerate contamination otherwise gas flow for energy to the consumer would be badly affected.

Thrive VIP Level Dashboard

Thrive is offering a new feature called the VP Level Dashboard. This dashboard will display data from different platforms and departments to focus on specific needs to ultimately let executives run their organizations more efficiently. This type of dashboard enables c-level and other top executives to gain a bird’s-eye view of their business and identify strengths and weaknesses in real time, freeing them from the traditional bottleneck of manual reporting. The VP Level Dashboard pulls all this information into one place so you don’t have to log into multiple systems in order to look at over or under producing plants and/or lines.

Executive dashboards are quickly becoming absolutely essential tools for executives to keep their fingers on the pulse and performance of their company. The right dashboards pull data from throughout the enterprise making reports and metrics available at a glance and at a moment’s notice. Better still, this all happens through one intuitive portal. Thrive’s new feature does just that!

Thrive’s well-designed dashboard offers many significant advantages to the executive. First they provide broad visibility to all aspects of the plant for more control. They allow management to measure performance of everything from simple production statistics to complex ROI calculations. They save countless hours otherwise spent logging into systems, running reports and then scanning those reports for meaningful insights to help set focus and strategy. Great dashboards also allow execs to compare performance against budgets or plans, in order to leverage what is working and minimizing the weak links.

In spite of their power and complexity, top-notch dashboards are fairly quick to set up and intuitive to use. Truly, the greatest challenge that executives have with dashboards comes when it’s time to select the key performance indicators to pull from their vast expanse of data.

Here are key benefits from Thrive’s VP Level Dashboard:
Visibility: Thrive’s new feature gives you great visibility and insight. You know exactly what’s going on in all aspects of your business. This allows you to better manage it.

Ongoing Improvements: If you can’t measure it, you can’t improve it. The VP Level Dashboard allow you to measure your performance throughout your organization and thus improve it.

Time Savings: Many executives spend countless hours logging into business systems and running reports. Conversely, the right executive dashboard always shows you the latest results from each report you need. This saves precious hours each month!

Judge Performance Against Your Plan: Many executives spend time creating a business plan for their organization to follow. However, that’s just the first piece to success. The second is making sure your company is performing to your plan’s expectations. In your executive-personalized dashboard, you can automatically show your goals from your business plan versus actual, real-time results.

Employee Performance Improvements: When employees know their performance is being judged in a dashboard, and can see their results, they innately start to improve their work.

Specially Designed Sanitary Butterfly Valves

Butterfly valves have been used since the invention of steam engines. The main reason they have been used for so long is that they do not produce a disturbance in the flow of the medium compared to other types. It has a simple structure consisting of a disc connected to a wheel outside the valve. Turning the wheel opens or closes. Another fact about butterfly faucets is that you can achieve a perfect closure, even after many years of obsolescence. Butterfly valves are also the most common ones on the market today and you will find them in different shapes, sizes, and materials. Sanitary butterfly faucets are also becoming more and more popular around the world. This is because it is necessary to maintain hygiene in piping systems, especially for the pharmaceutical, food, chemical and beverage industries. Here we will talk about butterfly valves with manual threading.

It is basically a manual valve with threaded ends. It is mainly used for insulation and fluid control in piping systems. It also works manually. In fact, some people prefer manual valves to automatic valves. Well, to a certain extent, it’s nice because it’s easier to control and regulate the flow of fluid in a piping system by using a manual valve. This gives you total control over what needs to be done and how. Manual threaded butterfly valves are widely used in the chemical, food, beverage and brewery industries.

The main difference between this valve and other types of valves is that sanitary valves have been designed specifically for sanitary purposes. It is necessary to maintain hygiene in the piping systems of the food, beverage and brewery industries and there is no better way than to obtain a valve that is not only easy to clean but also designed for hygiene. It is important that you define the environment in which you will use the valve before purchasing. Although there are many options available, it is important that you find a valve that meets your requirements. For example, if you are working with a high temperature and high-pressure piping system, you need to find a valve that can handle that.

Valves designers manufacture a wide range of sanitary fittings and valves in stainless steel such as sanitary butterfly valves, sanitary ball valves, sanitary check valves, sanitary indicator lights and sanitary fittings, etc. They are widely used in dairy products, foods, and beverages, pharmaceuticals, cosmetics, and other industrial markets. Manufactures use advanced CNC machine tools, processing and testing facilities to ensure our products meet your expectations for reliable performance and quality.

We design and manufacture a wide range of stainless steel valves and sanitary accessories. They are widely used in the dairy, food, beverage, pharmaceutical, cosmetics and other industrial markets. All our products are manufactured in accordance with different surface finishes, materials and industry standards, including ISO, DIN, IDF, SMS, and 3A.

Types Of Bearings And Their Applications

So, how does the world work today? What makes it work the way it does? There are loads of things, such as airplanes, cell phones, electricity and so on and so forth. What you may not have noticed is the role of ball bearings that enable at least two of the most important functions. If they didn’t exist, we would not be able to use our cars. Similarly, engines wouldn’t work either. The role of these “balls” is to reduce the amount of friction in addition to keep the parts in place. Let’s read further about the types and uses of bearings.

Types of Bearings

You can find different types of bearings in the market. Let’s find out about those that play an important role in your routine life. They are most commonly used. That’s the reason you can buy them at any hardware store.

Radial: this is a simple type of bearings that can be found in most machines. They feature two metal circles. Between these metal circles, you can find small metal balls. If you want to see how they look like, you can open up an old drill or skateboard.

Pillow Block: This type of bearing is encased in a cabinet that can be connected to a surface that is parallel to the rotational axis.

Cam Follower: This is another common type of radial load bearing. It features a threaded rod. Typically, it is designed to ride on a cam follower in order to enable linear motion. However, their application is not restricted to cam follower only. They have many other interesting uses as well.

Ball Bushing: This type is used commonly in order to enable smooth movement of the heads of the CNC routers and 3D printers. Unlike the other types, this type of bearing is used in order to restrict radial movement. At the same time, it allows smooth linear movement.

Automotive Wheel: Generally, this type of bearing is used to overcome both the axial and radial load.

Thrust: As far as thrust bearings are concerned, they are used in automotives. This may have reminded you of bar tools and susans. Apart from this application, they are used for a number of other purposes as well, especially machines where smooth rotation is required, such as a camera.

Other Alternatives

You don’t need to opt for an alternative if your design works great with a simple bearing. However, you need to have a solid plan to make your system work. If you are in a rush, you can use some type of low friction stuff. For instance, you can make use of a Teflon washer as well. If possible, you may also want to give a go to the low-friction coatings.

Understanding Oil Filtration And Contamination

A basic knowledge of oil filtration requirements, challenges, and solutions can make it easy to understand oil contamination and filtration. Oil filters are utilized in many types of hydraulic machinery to improve the quality of oil.

Oil filtration requirements

Filtration plays a key role in maintaining hydraulic equipment and fluids. The fluid contamination leads to corrosion, wear, unsatisfactory performance, and ultimately, the equipment failure. Most of the oil filters perform a simple function; trapping the particles in small holes and cleaning oil. The fluid passes through the filter while particles above a certain size are trapped. Engine oil filters have to deal with the following challenges:

  • To remove or mitigate contaminants that are detrimental to the engine
  • To have the ability to hold contaminants for the required service interval
  • To have the capacity to allow oil to flow through the filter and be cleaned

There are many types of oil filtration products that vary in terms of performance and efficiency. Some filters offer 50% efficiency which means they remove half of the contaminants in oil at a given particle size. We can test the efficiency of an oil filter through various techniques.

Cold flow is a common term experts use to describe a condition where oil experience restrictions while passing through the filter. It happens when oil becomes thick due to high soot and sludge levels. Cold flow also happens when filtration experts put filters on high efficiency. When the unfiltered oil is allowed to circulate in the engine, it stimulates corrosion process that affects engine life. Therefore, it is important to have the filters with the right balance of efficiency, cold flow ability, and capacity.

Capacity, efficiency, and cold flow ability are three critical requirements and mandatory to ensure extended engine life and performance. Real world testing is the only way to determine an optimal balance of these three requirements.

Contamination in lubrication systems

We must first understand the issues that arise due to oil contamination in an engine. We can classify contaminants in diesel engines lubrication systems as organic and inorganic. Organic contamination or sludge is formed due to by-products of combustion and comprises more than 70% of total contaminants in diesel engines. It limits the ability of a filter to trap harmful contaminants.

Inorganic contaminant also called dust is formed due to core sand, wear metal, gasket material, and dirt. A filter’s capacity to filter out dust does not reflect its performance. High-quality oil filtration systems play effective role in holding sludge along with the dust in the oil. Controlling these organic and inorganic contaminants can effectively reduce wear in the engine and improve equipment performance.

Basic Components Of A Transformer

A transformer is a static device, which is responsible for the transmission of power in different voltage rating from one circuit to another through electromagnetic induction. It plays a major role in stepping-up or stepping down the voltage level. It is made of different components and having knowledge of each and every of its part, is compulsory to know the device better. Here are some of its basic components that you should know, so, let’s have a look at them.

  • Core: It acts as a major support of the transformer that provides a low reluctance path for the flow of magnetic flux. Its diameter totally depends on the voltage level, current and frequency as well, which is directly proportional to iron loss.
  • Winding: Another major component of a transformer is its winding made of copper. It gets classified into two different factors based on input as well as output supply, or voltage range. Most of the windings are made of copper because; it has high conductivity and ductility. This device basically has primary and secondary windings that make electricity transmission easier.
  • Insulating Materials: Basically, insulating paper and cardboard are two different insulating materials that are used for isolating primary and secondary windings with the main core. Apart from the above material, oil also falls into the same category that smoothens the working of the device and plays a vital role in improving its performance.
  • Tap Changer: It allows variable turn ratio and is mainly installed on high-voltage, low-current winding to minimize the current load during the working of the device. Its main function is to regulate the output voltage by adjusting a number of turns in one winding.
  • Cooling Tubes: As the name says, these tubes are ideal to lower down the heating level of the transformer oil. Their cooling is important to ensure the proper circulation and smooth operation of the device.
  • Explosion Vent: Explosion in the transformer is the major problems that occur due to the rise in the transformer oil temperature and to eject the boiling oil reaching the main point the use of explosion vent is compulsory in the device.

These are some of the common parts a transformer has; there are many others that you should know before investing in the same. In an order to invest in the ideal device, you first have to make a contact with the reliable company that meets your expectations and offer you the device without breaking your banks.

Top 4 Ways of Forming Plastic and Their Advantages

Plastic manufacturing has emerged as one of the biggest industries today. From packaging material to heavy-duty industrial parts, uses of plastic are widespread. To a general onlooker, most kinds of plastic materials may look the same. Yet, their core material and Plastic Fabrication processes may vary greatly. Given below are some of the Plastic Manufacturing Processes and their advantages.

Injection Molding
Injection Molding is one of the most popular methods used by Plastic Manufacturers. The biggest edge of Plastic Molding is in its cost-effectiveness. Plastic Manufacturing Companies can produce goods at a large scale in the lowest costs. It also produces the least amount of waste and hence it is an ideal process for Plastic Manufacturing Companies. From small kitchen appliances to large bathroom fittings, this process is suitable for manufacturing all kinds of Plastic Profiles.

The process
The process is very simple. Resins are heated to their melting point. Then they are pushed into the mold. The molten plastic is pressed to take the form of the mold. It is an ideal process for manufacturing a large quantity of material at low cost. However, preparing the mold is very expensive. This process wouldn’t be feasible if the quantity of goods required is low.

Blow Molding
This is a highly adaptable process used in the Plastic Industry. It is commonly used for manufacturing bottles, containers and other kinds of hollow lengths. It is a fast and inexpensive process for making thin-walled hollow shapes. You can obtain complex shapes through this process.

Custom Plastic Extrusion Molding
Custom Plastic Extrusion is an ideal method for getting Plastic Profiles with strict tolerance. You can work with a variety of materials and shapes in Custom Plastic Extrusion method. Accuracy and consistency are the biggest plus points of this method.

The process
The plastic resins are melted and passed through a die. You can get fixed plastic shapes with desired IDs and ODs. You will also have complete freedom to choose the shape and size of the material. The process uses dies and tools and hence it is very economical if the quantity of the order is high. Preparing the dies and tools is expensive and hence it may not remain a feasible option if the order size is small. Yet, if accuracy and consistency are your prime requirements then this process is for you.

Rotational Molding
The rotational molding method is also used for making hollow objects like blow molding. However, the raw material used in this process is different. It uses plastic powder instead of plastic resins. Nylon, ABS, polyethylene,and PVC are some of the common materials used in this process. This is an ideal process if you are trying to create large, hollow or concave shapes. It produces seamless and stress-free finished goods. The process uses simple and inexpensive tools,however, the tools need to be replaced frequently. The quality of finished goods obtained through this process is average and it is not an ideal process for precision forming.

The process
In this process, the plastic powder is placed in the mold and heated on a furnace. Once hot, the mold is continuously rotated to facilitate thorough coating of the mold’s inside. Once done the mold is removed and cooled in a controlled environment. Both heating and the cooling processes need to be monitored with great precision as quick temperature differences can lead to the formation of bubbles and warps.

Plastic Manufacturers use several other methods too like vacuum forming, compression molding, and thermoforming for making Plastic Profiles. The choice of process largely depends upon the kind of shape, consistency and order quantity required.

Get Accurate Boat Hulls Thickness for Quality Assurance

Fiberglass reinforced plastic (FRP) is utilized in a large quantity for manufacturing components in the boating industry for two types of boats, work boats and recreational craft. Manufacturers of boats and marine surveyors requires to get accurate hull thickness measurements using a precise wall thickness gauge. Before, unless there was a place to put a micrometre, there was no real way to decide thickness but to penetrate a gap in the body. Present day ultrasonic thickness gauges, be that as it may, make it simple to check the thickness of vessel structures.

Ultrasonic thickness estimations are especially valuable with fiberglass tangle/meandering lay-ups. Varieties in layer thickness make it important to intermittently check thickness. In some cases pontoon structures are made of fiberglass skins sandwiched around an internal centre of balsa wood, stopper, or froth. In those cases, the centre material makes it difficult to make add up to body thickness estimations, since it doesn’t transmit ultrasound, yet the external fiberglass layers can be estimated successfully with ultrasonic hardware.

A wall thickness gauge with the High Penetration programming alternative and 45MG with High Penetration programming are compact gauges equipped for making advanced thickness estimations on fiberglass. They are ordinarily utilized with a M2008 transducer (500 kHz) to boost the entrance of ultrasound in thick or weakening fiberglass, giving a thickness estimation scope of around from 0.150 in. to 3 in. (4 mm to 75 mm), contingent upon the sort of fiberglass. In particularly difficult cases, the progressed 38DL PLUS thickness gauge with the high entrance transducer choice and vast waveform show is prescribed. This design empowers administrators to alter setup parameters on location. Transducers, for example, the M1036 (2.25 MHz) or M109 (5 MHz) can gauge down to roughly 0.050 in. (1.25 mm) in fiberglass.

The 38DL PLUS gauge with the HP choice and the 45MG gauge with the HP choice both have pre-customized default setups for the two transducers most generally utilized for fiberglass estimation, the M2008 and M1036. Much of the time, these default setups can be utilized with no further change, only the two-point speed and zero adjustment that is suggested for all ultrasonic thickness estimations.

The fiberglass utilized as a part of vessel development is by and large of high calibre, and not at all like some different fiberglass overlays does it as a rule not create high sufficiency inside reflections that can cause false readings. In any case, if false readings are seen in a specific case, the circumstance can generally be remedied by little changes of the underlying addition and TDG incline as sketched out in the gauge working manuals. The 38DL PLUS thickness gauge waveforms beneath demonstrate a commonplace hang up on inward reflections, and a right perusing of aggregate structure thickness following a basic pick up modification.

A Brief Introduction to the Programmable Logic Controller

The term programmable logic controller (PLC) refers to the industrial digital computers that are designed for controlling various manufacturing equipment such as industrial robots, escalators, power stations, and assembly lines. These sophisticated devices are used to control production processes where dependable controls, flexible programming, and ease of troubleshooting is of immense importance.

The significance of industrial computers increases in applications where precision with zero error is critical. Initially, it was the automotive industry that utilized computer-controlled systems in order to replace cam timers and hard-wired relays. Now, computer-driven tools have become a vital part of industrial process control and factory automation.

Unlike personal computers, PLC is capable of performing in harsh industrial environments where temperature, humidity, dust, mechanical shocks and other hazards are prevalent. Manufacturers need a variety of equipment in order to produce a product and make it work for the end users.

All the equipment or devices working on producing something in a facility needs to be organized in terms of time intervals. For instance, in the automobile industry, one device or a set of devices works on painting car exterior and the other machine works on engine parts. One of the functions of an industrial digital computer is to set the specific time frame for machines so that all the processes can be performed in a perfectly harmonious manner.

Industrial computers were introduced in the 1960s and before that, manufacturers relied on cam timers, relays and other similar kinds of devices to streamline their manufacturing processes. They control a wide range of applications from small production systems to large processing plants. Some of the advantages of PLC include:

  • Ease of maintenance and installation
  • Accuracy and dependability
  • Cost-effectiveness
  • Low power consumption
  • Higher flexibility and integration

Central Processing Unit (CPU), memory, and input & outputs are the three fundamental component of an industrial digital computer. Like in the personal computer, CPU plays the part of a brain in a computer as it performs all the communication, arithmetic, logical and memory related operations. The memory component in PLC operates almost the same way as that of personal computers.

As mentioned earlier, the ability to perform effectively for years in harsh industrial environments is what makes PLCs different from personal computers. A digital computer has to be flexible and configurable. The 21st Century process control expects functional flexibility, superior performance, and a smaller form factor from a control system.

The rapid development in the industrial automation technology has made it possible for manufacturers to produce high-quality products cost-effectively and at large scales. Powerful industrial computers, robots, sensors, intelligent and automated devices are the present and the future of modern industries. It would be hard for industries to stay competitive in future without embracing the modern industrial technologies.

5 Different Types of Printed Circuit Boards

A printed circuit board (PCB) is a standard component in many different electronic gadgets, such as computers, radars, beepers, etc. They are made from a variety of materials with laminate, composite and fiberglass the most common. Also, the type of circuit board can vary with the intended use. Let’s take a look at five of the different types:

Single sided – this is the most typical circuit board and is built with a single layer or base material. The single layer is coated with a conductive material like copper. They may also have a silk screen coat or a protective solder mask on top of the copper layer. A great advantage of this type of PCB is the low production cost and they are often used in mass-produced items.

Double sided – this is much like the single sided, but has the conductive material on both sides. There are many holes in the board to make it easy to attach metal parts from the top to bottom side. This type of circuit board increases operational flexibility and is a practical option to build the more dense circuit designs. This board is also relatively low-cost. However, it still isn’t a practical option for the most complex circuits and is unable to work with technology that reduces electromagnetic interference. They are typically used in amplifiers, power monitoring systems, and testing equipment.

Multi-layer – the multi-layer circuit board is built with extra layers of conductive materials. The high number of layers which can reach 30 or more means it is possible to create a circuit design with very high flexibility. The individual layers are separated by special insulating materials and substrate board. A great benefit of this type of board is the compact size, which helps to save space and weight in a relatively small product. Also, they are mostly used when it is necessary to use a high-speed circuit.

Flexible – this is a very versatile circuit board. It is not only designed with a flexible layer, but also available in the single, double, or multi-layer boards. They are a great option when it is necessary to save space and weight when building a particular device. Also, they are appreciated for high ductility and low mass. However, the flexible nature of the board can make them more difficult to use.

Rigid – the rigid circuit board is built with a solid, non-flexible material for its layers. They are typically compact in size and able to handle the complex circuit designs. Plus, the signal paths are easy to organize and the ability to maintain and repair is quite straightforward.